INCREASE EFFICIENCY BY TRANSITIONING
FROM MANUAL TO AUTOMATED PROCESSES
Lab automation offers significant benefits in addressing critical challenges in healthcare and diagnostics. By automating repetitive tasks, such as sample preparation and analysis, labs can improve turnaround times, enhance accuracy, and reduce the workload on existing staff, allowing them to focus on higher-level tasks.
Advanced technologies and modular platforms enable labs to operate efficiently around the clock with minimal human supervision. Even small labs can implement automation solutions to tackle specific bottlenecks, ultimately improving productivity, reducing errors, and enhancing overall patient outcomes.
Laboratory Automation
Explore the opportunities for greater security, repeatability, and higher throughput with lab automation solutions. Transitioning from manual or semi-automated systems to a fully automated solution within your existing footprint is possible with proven processes from an experienced partner.
Medtech Customer
One of the largest global medical technology companies in the world that is improving medical discovery, diagnostics and the delivery of care.
The REM Deliverables
- 400 Unit Contract Over 8 Year Period
- Peak demand capacity: 3 Systems / Week
- Fully Validated Medical Device
- Customer Collaboration – Insourcing transition enablement
What were the key values REM brought to this project?
Drive Down Unit Cost, Improve Product Design
Phase 1
ATS Focused Cost Down Engineering Initiative
Achieved 36% Cost Reduction
Phase 2
Next-Generation Product Development
- New Control System
- 50% Capacity / Throughput Increase
- Increased MTBI 4x
- Aesthetic and Ergonomic Improvements
Medical Diagnostics Customer
Our customer pioneers breakthroughs in healthcare with a global portfolio, spanning from in-vitro and in-vivo diagnostics to image-guided therapy and innovative cancer care.
The REM Engagement
Lab Automation Solution
- Over 500 Lab Automation Systems Supplied
- During REM phase – 50 Systems Delivered Per Year
What are the key values that ATS REM brought to this project?
Full Life Cycle Partner, 20-year Engagement
- ATS VA/VE Engineering Focus
- YOY Cost Reduction Targets
- Primary Refurbishment and Spare Parts Provider
- 10-year Extend Life Service Contract
Demonstrating the Value of the ATS Machine
If you are working to test, define, or validate testing parameters we can collaborate to replicate a real-world test on equipment that will mirror the final process
| Features | Details | LIFE SCIENCES SYSTEMS | REM |
|---|---|---|---|
| Process Definition | If you are working to test, define, or validate testing parameters we can collaborate to replicate a real-world test on equipment that will mirror the final process |  | |
| Value Analysis | If you have a long-term project, or a multiple repeat system, a value analysis can be completed to understand opportunities in assembly methods, materials, or supply chain to build-in value to your systems | | |
| DFMA Support | ATS’ years of experience with part handling, manipulation and assembly inform recommendations for consideration of repeatable, robust, and reliable product designs that are advantageous for automation | | |
| Innovation | Through ATS’ Innovation Center and our global partners, we can leverage and trial new technologies prior to implementation in a live production system | | |
Regulatory Approvals  | ATS adheres to Regulatory Compliance and Governance Framework: • ISO 13485:2016 – EN ISO 13485:2016 • ISO 9001:2015 • FDA Registered CM for Med. Devices • PMI • CE / CSA / UL • CWB Certified | | REM is FDA Registered as a CM for Medical Devices |
| Custom Execution to Suit Your Business Needs/Growth | ATS can scale the production of your equipment for on-time deliveries to suit your schedule | | |
| High Complexity | High degree of accuracy, specialized personnel | | |
| Build to Print or Build to Reference | ATS tailors a unique build methodology leveraging appropriate skilled, semi-skilled and general labor to leverage the REM Machine of standardized work | | |
| Design-Specific + Standard Automation as Needed | We can develop designs that respect existing processes and incorporate them into the next system for a standardized appearance, operation, and familiarity | | |
| 3rd Party Agnostic | From Actuators through PLCs, Robots to Volumetric Dispensing, ATS can integrate the existing brands you trust into your new solution | | |
| Adaptable to Various Inputs | If you work with standard products (syringes, pipettes, vials), ATS has the experience to provide specific or change-capable solutions to accommodate flexibility to your system | | |
| Flexible Delivery & Integration Schedules | During growth periods, you may require additional machines to scale with expansion. ATS can tailor an assembly and delivery plan to ensure your assets are being utilized efficiently | | Repeat machines are our specialty |
| Designed for YOUR Workspace & Workflow | Expanding sales and looking to maintain your existing floorspace and/or manpower? ATS can adapt a solution to work within your footprint or headcount targets | | |
FAQ: About Lab Automation
Curious about the path to lab automation? First, we understand your needs, sample size, screening, data management, and layout, and then seamlessly integrate a solution to enhance efficiency without disrupting workflow. Then we provide ongoing training, service, maintenance, and spare parts management to minimize downtime and maximize overall equipment effectiveness (OEE).
Resources
Let’s discuss your requirements
Contract Manufacturing meets surge and ongoing production needs. Our focus is on Repetitive Equipment Manufacturing for medium to high complexity equipment builds.